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Thread: RGN trailer neck rebuild

  1. #1
    Supporting Member Frank S's Avatar
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    RGN trailer neck rebuild

    Me and a friend of mine bought a 2 axle RGN trailer with a 3rd flip axle about a year ago then sold the flip axle for nearly as much as we paid for the trailer. So it came down to either scrap it for about as much as we sold the flip axle for or rebuild the neck then determine how much we want to spend on the trailer itself
    What it started out as
    RGN trailer neck rebuild-img_20210710_125351nk.jpg

    RGN trailer neck rebuild-img_20210710_125400nk.jpg

    RGN trailer neck rebuild-img_20210710_125407nk.jpg
    some of the scrap removed
    RGN trailer neck rebuild-img_20210714_161647nk.jpg

    RGN trailer neck rebuild-img_20210714_161659nk.jpg

    RGN trailer neck rebuild-img_20210714_161713nk.jpg
    nearly 400 lbs of rust was beat off with a needle gun
    RGN trailer neck rebuild-img_20210714_161727nk.jpg

    RGN trailer neck rebuild-img_20210714_172721nk.jpg
    more rust removed chemically
    RGN trailer neck rebuild-img_20210716_170148nk.jpg
    wrapped in plastic to allow the chemical to work over night
    RGN trailer neck rebuild-img_20210716_171601nk.jpg
    rolling 2 pieces of 3/8x 4 1/2 T1 steel in my homemade plate roll
    RGN trailer neck rebuild-img_20210715_185711nk.jpg
    strapping the neck
    RGN trailer neck rebuild-img_20210717_152923nk.jpg
    Making cardboard patterns for the webs
    RGN trailer neck rebuild-img_20210718_124113nk.jpg
    webs welded in place
    RGN trailer neck rebuild-img_20210718_143741nk.jpg
    installing replacement king pin and plate
    RGN trailer neck rebuild-img_20210720_182017nk.jpg
    ready to go back together
    RGN trailer neck rebuild-img_20210727_133157nk.jpg
    new cross members and side rails
    RGN trailer neck rebuild-img_20210801_160532nk.jpg
    web stiffeners for D rings
    RGN trailer neck rebuild-img_20210805_164801nk.jpg
    Welds in slots cut through side rails
    RGN trailer neck rebuild-img_20210806_094741nk.jpg
    D ring mounts welded over slot welds tying the loop to the stiffener
    RGN trailer neck rebuild-img_20210806_103319nk.jpg
    ground sanded washed with a solution ready for rinsing drying and painting
    RGN trailer neck rebuild-img_20210918_123640nk.jpg
    first coat of paint after being dusted with an etching primer for the hard to reach areas is could not sand very well
    RGN trailer neck rebuild-img_20210918_152647nk.jpg
    Download plans for trailers and towing tools.
    Never try to tell me it can't be done
    When I have to paint I use KBS products

  2. The Following 8 Users Say Thank You to Frank S For This Useful Post:

    baja (Sep 21, 2021), clydeman (Sep 20, 2021), Jon (Sep 23, 2021), mwmkravchenko (Sep 22, 2021), NortonDommi (Sep 20, 2021), sak778 (Sep 24, 2021), sossol (Sep 26, 2021), Toolmaker51 (Sep 21, 2021)

  3. #2
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    Thanks Frank S! We've added your Trailer Neck Rebuild to our Trailers and Towing category,
    as well as to your builder page: Frank S's Homemade Tools. Your receipt:



    Download plans for trailers and towing tools.

  4. #3
    Supporting Member Frank S's Avatar
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    Well I now have the final color on the neck and it is so yellow it hurts my eyes and my camera to look at
    RGN trailer neck rebuild-img_20210919_194324nk.jpg
    Never try to tell me it can't be done
    When I have to paint I use KBS products

  5. The Following User Says Thank You to Frank S For This Useful Post:

    NortonDommi (Sep 20, 2021)

  6. #4
    Supporting Member NortonDommi's Avatar
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    Wow! I know a guy that dipped an entire mini body in acid to lighten it for a race car he was building but leaving something to rust and then knocking the rust off, Brilliant! No hydrogen embitterment from the acid reaction either.
    Pure genius Frank, pure genius. Learn something new everyday.

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    Frank S (Sep 20, 2021)

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    Supporting Member toeless joe's Avatar
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    Quote Originally Posted by Frank S View Post
    Well I now have the final color on the neck and it is so yellow it hurts my eyes and my camera to look at
    Click image for larger version. 

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    At least you won't forget where you parked it. Just look for the yellow glow.

  9. #6
    Supporting Member Toolmaker51's Avatar
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    Trailer Neck Rebuild


    Quote Originally Posted by Frank S View Post
    Click image for larger version. 

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    webs welded in place
    We NEVER saw anyone weld cardboard before!
    Sincerely,
    Toolmaker51
    ...we'll learn more by wandering than searching...

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    mwmkravchenko (Sep 22, 2021)

  11. #7
    Supporting Member Frank S's Avatar
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    Quote Originally Posted by Toolmaker51 View Post
    Trailer Neck Rebuild




    We NEVER saw anyone weld cardboard before!
    you got to be good and have the right filler rods
    Never try to tell me it can't be done
    When I have to paint I use KBS products

  12. The Following User Says Thank You to Frank S For This Useful Post:

    mwmkravchenko (Sep 22, 2021)

  13. #8
    Supporting Member mwmkravchenko's Avatar
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    Quote Originally Posted by Frank S View Post
    Well I now have the final color on the neck and it is so yellow it hurts my eyes and my camera to look at
    Click image for larger version. 

Name:	IMG_20210919_194324nk.jpg 
Views:	129 
Size:	91.8 KB 
ID:	40534
    Safety yellow.

  14. #9
    Supporting Member Toolmaker51's Avatar
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    Quote Originally Posted by Frank S View Post
    you got to be good and have the right filler rods
    And of course, the corrugations being vertical, have greater strength against the load on the neck.
    Nothing comical regarding filler rods comes to mind, including drinking straws and stir sticks...

    In other news, assembling a stack of cardboard storage bins here in Anaheim for my protege. I should rustle up a hot melt glue gun and weld inner corners and tabs, beefing up life span.
    Last edited by Toolmaker51; Sep 22, 2021 at 12:36 PM.
    Sincerely,
    Toolmaker51
    ...we'll learn more by wandering than searching...

  15. The Following User Says Thank You to Toolmaker51 For This Useful Post:

    mwmkravchenko (Sep 22, 2021)

  16. #10
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    I am all for paint things with safety yellow. I attached a couple of pictures of the things I build. They are painted safety yellow. I tell the customer that he can put them away and never loose them. lolRGN trailer neck rebuild-0913181422a.jpg

  17. The Following User Says Thank You to bwpigeon For This Useful Post:

    Toolmaker51 (Sep 28, 2021)

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