Free 186 More Best Homemade Tools eBook:  
Get tool plans

User Tag List

Page 1 of 4 1 2 3 4 LastLast
Results 1 to 10 of 31

Thread: Pulley/Fan Belt Welding Jig

  1. #1
    Supporting Member Captainleeward's Avatar
    Join Date
    Jul 2014
    Location
    San DIEGO, California
    Posts
    1,097
    Thanks
    496
    Thanked 1,336 Times in 525 Posts

    Captainleeward's Tools

    Pulley/Fan Belt Welding Jig

    Fan Belt Welding Jig Holder. This is a jig that holds the belt material so both ends are centered on each other,
    then the belt ends are moved apart and heated with a soldering gun special tip,and the jig then closes the two half's together and thus forms the weld.

    Pulley/Fan Belt Welding Jig-001.jpgPulley/Fan Belt Welding Jig-003.jpgPulley/Fan Belt Welding Jig-004.jpgPulley/Fan Belt Welding Jig-005.jpg
    Download plans for welding tools.

  2. The Following 28 Users Say Thank You to Captainleeward For This Useful Post:

    Altair (Jan 18, 2015), baja (Apr 6, 2019), Big-Pete (Mar 18, 2021), billster (Oct 12, 2018), Canobi (Mar 18, 2021), Christophe Mineau (Jan 19, 2015), darkoford (Oct 11, 2018), EnginePaul (Oct 11, 2018), greyhoundollie (Oct 14, 2018), high-side (Jan 16, 2019), IAMSatisfied (Mar 23, 2018), j.bickley (Oct 12, 2017), kbalch (Jan 15, 2015), Metallurg33 (Aug 1, 2022), mwmkravchenko (Oct 12, 2018), ncollar (May 21, 2016), NickP (Oct 12, 2017), nova_robotics (Mar 17, 2021), olderdan (Oct 16, 2017), Paul Jones (Jan 15, 2015), quickcut (Aug 5, 2022), Ralphxyz (Mar 17, 2021), rlm98253 (Mar 22, 2018), Scotsman Hosie (Apr 6, 2019), thevillageinn (Oct 23, 2017), Tuomas (Mar 23, 2018), VegeKev (Mar 22, 2018), winmac (Dec 28, 2022)

  3. #2
    kbalch's Avatar
    Join Date
    Jun 2012
    Location
    Clermont, FL
    Posts
    5,034
    Thanks
    2,275
    Thanked 532 Times in 384 Posts
    Thanks Captainleeward! I've added your Fan Belt Welding Jig to our Welding category, as well as to your builder page: Captainleeward's Homemade Tools. Your receipt:

    Download plans for welding tools.

  4. The Following 2 Users Say Thank You to kbalch For This Useful Post:

    greyhoundollie (Oct 14, 2018), Ralphxyz (Feb 24, 2023)

  5. #3
    Supporting Member Paul Jones's Avatar
    Join Date
    May 2014
    Location
    Del Mar, California
    Posts
    1,231
    Thanks
    5,810
    Thanked 1,459 Times in 657 Posts

    Paul Jones's Tools
    Captain,
    How fast do you have to work between withdrawing the soldering gun tip and closing the gap to form the weld? Also, is there any surface trimming needed for the welded joint after it hardens? This looks like an interesting jig for making my welded urethane belts for my small Unimat lathe and milling head setup.
    Thanks for showing this, Paul

  6. The Following User Says Thank You to Paul Jones For This Useful Post:

    Tuomas (Mar 23, 2018)

  7. #4
    Supporting Member Ed ke6bnl's Avatar
    Join Date
    Mar 2012
    Location
    So. California high desert
    Posts
    78
    Thanks
    1
    Thanked 14 Times in 11 Posts

    Ed ke6bnl's Tools
    what is that belt material and where do you get it

  8. #5
    Supporting Member Captainleeward's Avatar
    Join Date
    Jul 2014
    Location
    San DIEGO, California
    Posts
    1,097
    Thanks
    496
    Thanked 1,336 Times in 525 Posts

    Captainleeward's Tools
    Hi Paul, It is important to move the hot ends back together as quick as possible, With this machine the ends are mated perfect.
    Hello ED, urethane belts, they come any length you need and size on e-bay just type in urethane belts.

    Thanks to all for your interest....:O)
    Last edited by Captainleeward; Jan 16, 2015 at 09:51 PM.

  9. The Following 4 Users Say Thank You to Captainleeward For This Useful Post:

    EnginePaul (Oct 11, 2018), Paul Jones (Jan 19, 2015), Scotsman Hosie (Apr 6, 2019), Tuomas (Mar 23, 2018)

  10. #6
    Content Editor
    Supporting Member
    DIYer's Avatar
    Join Date
    Aug 2013
    Posts
    3,055
    Thanks
    793
    Thanked 1,880 Times in 1,677 Posts
    I have to admit, it's the first time I've seen a homemade tool for this, and I'm happy to learn something new.

  11. #7
    Supporting Member Captainleeward's Avatar
    Join Date
    Jul 2014
    Location
    San DIEGO, California
    Posts
    1,097
    Thanks
    496
    Thanked 1,336 Times in 525 Posts

    Captainleeward's Tools
    DIYer your to humble.....

  12. #8
    Supporting Member Altair's Avatar
    Join Date
    Aug 2013
    Posts
    12,020
    Thanks
    1,365
    Thanked 30,300 Times in 9,998 Posts
    Like DIYer, this is the first time I've seen such a jig. Reminds me of a bandsaw brazing jig. Thanks for sharing such an interesting jig, Cap'n.

    Al

  13. #9
    Supporting Member Captainleeward's Avatar
    Join Date
    Jul 2014
    Location
    San DIEGO, California
    Posts
    1,097
    Thanks
    496
    Thanked 1,336 Times in 525 Posts

    Captainleeward's Tools
    You be welcome matey....:O)

  14. #10
    Supporting Member Cascao's Avatar
    Join Date
    Feb 2016
    Location
    Brasil
    Posts
    153
    Thanks
    118
    Thanked 430 Times in 106 Posts

    Cascao's Tools
    Never had luck trying to weld green PU belts....

  15. The Following User Says Thank You to Cascao For This Useful Post:

    Captainleeward (Oct 16, 2017)

Thread Information

Users Browsing this Thread

There are currently 1 users browsing this thread. (0 members and 1 guests)

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •