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Thread: Power Feed for Warco GH Major Milling Machine

  1. #1
    Mr Mechanical's Avatar
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    Power Feed for Warco GH Major Milling Machine

    So this week I'll be starting a project that i've been planning for a few weeks. After getting tired of turning the hand wheel like carzy while milling, I looked into purchacing a power feed for my Warco GH milling machine. However the £400 price tag made me put it off for a while. Then I discovered a few on youtube that had made there own power feed and decided to give it a go myself.

    My design will use a NEMA 34 stepper motor and belt / pulleys. These will all be mounted on a bracket that will be made using some 50mm x 100mm alloy box section. The design will also allow for the hand wheel to be used if required.

    If it works well I plan to make similar brackets for the other 2 axis in the future for a possible CNC conversion.

    Power Feed for Warco GH Major Milling Machine-gh-major.jpgPower Feed for Warco GH Major Milling Machine-bracket.jpg
    Attached Thumbnails Attached Thumbnails Power Feed for Warco GH Major Milling Machine-milling-machine.jpg  

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    Last edited by Mr Mechanical; Dec 26, 2019 at 03:20 PM.

  2. The Following 5 Users Say Thank You to Mr Mechanical For This Useful Post:

    Altair (Dec 27, 2019), Big-Pete (Dec 27, 2019), bobs409 (Jan 14, 2020), Jon (Dec 26, 2019), Scotty12 (Dec 31, 2019)

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    Supporting Member cphili's Avatar
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    Bonjour
    J'ai numérisé une machine comme celle là.
    Pour prendre des idée Une petite nouvelle, une HBM45 à numériser
    Fait-en bon usage.
    Philippe

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    Vouloir c'est pouvoir
    http://www.cphili.eu

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    Mr Mechanical (Dec 28, 2019)

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    Mr Mechanical's Tools
    Thanks for your post, I'll check it out.
    Google translate will be working over time

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    So yesterday I got the mechanical part of the project done. Just need to get it all wired up now!

    Power Feed for Warco GH Major Milling Machine-drawing.jpg


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    daddytroll (Apr 3, 2022), Scotty12 (Dec 31, 2019), threesixesinarow (Dec 31, 2019)

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    Mr Mechanical's Tools
    After much research on how to get my nema 34 to work with a potentiometer, this week I got my power feed finished and working. Video is up on youtube if your interested in doing something similar with stepper motors.



    If your planning on making this for your own milling machine let me know and I will send you my drawings. Also I'd recommend using the following parts for the electrics, they worked well!

    Nema 34 stepper motor - https://amzn.to/2tQh8ko
    Potentiometer / puls generator / stepper controller - https://amzn.to/2Thk4RS
    3 way switch - https://amzn.to/30cHxVA
    stepper controller - https://amzn.to/2QK24xN

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    daddytroll (Apr 3, 2022), FEM2008 (Jan 15, 2020), Jon (Jan 14, 2020), Macca Boy (Jan 18, 2020)

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    Thanks Mr Mechanical! We've added your Milling Machine Power Feed to our Milling category,
    as well as to your builder page: Mr Mechanical's Homemade Tools. Your receipt:



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  11. #7
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    Just an update!

    I now used this power feeder in real life cutting test. I am happy with the the result and finish on the parts.



    After now using this several times now I'm finding that the belt is slipping on the lead screw pulley. I believe this is due to the pulley not being perfectly square to the lead screw. In the near future I plan strip it down, replace the belt and see if I can square the pulley up.



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    Jon (Feb 18, 2020), Tonyg (Feb 19, 2020)

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