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Thread: Indexing Fixture

  1. #1
    Supporting Member rossbotics's Avatar
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    Indexing Fixture

    I built this fixture for the sole purpose of making some Module Gears for an older packaging machine, The gears are #3 Module with 30 teeth, The gears are like $450.00 each from OEM. So I gave a price and got the job.

    When I had my business a few years back I had a dividing head and all that great stuff for indexing and so on, When I sold my business all that stuff went with it. Instead of buying all that over again I decided to make this fixture just for gears and things of that nature that require indexing.

    The arbor I made for it has a 1.000" diameter end with a 1"-14 thread for securing anything with a 1.000" hole, Later on I'm going to make another arbor that I can put my 4" 3-jaw chuck on.

    I have quiet a few #1 Module gears that I use for the indexing, These gears are new, Like I said I have a ton of them, So Indexing will not be an issue, I'll be using a #1 Module 30 tooth gear for this application.

    Both arbor supports are split on one side to aid in clamping the arbor tightly after indexing

    I built the entire unit from 1" thick C.R.S Flat, There are 2 reamed holes in the plate for two 5/8" dowel pins which locate the fixture on the mill table and two 9/16" holes as well for clamping the plate down with T-Nuts.

    In my next thread I'll show the R8 shank gear cutter arbor that I will make, Plus the gear being cut

    I think it came out pretty good, I'm thinking about painting the fixture with grey hammered paint but that hasn't been decided yet, I like the ground finish to so it's going to be a toss up.

    Below are some photos
    As always thanks for looking and happy machining

    Doug

    Indexing Fixture-100_0823.jpg

    Above photo of all the ground plates

    Indexing Fixture-indexingpinhousing.jpg

    Above is a photo of the indexing pin housing

    Indexing Fixture-100_0825.jpg

    Above showing the indexing configuration

    Indexing Fixture-100_0826.jpg

    Assembled

    Indexing Fixture-100_0827.jpg

    Above photo showing the locating pins
    Download plans for dividing.
    Last edited by rossbotics; Mar 19, 2016 at 07:40 PM.
    Comments are always welcome
    Doug

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  2. The Following 23 Users Say Thank You to rossbotics For This Useful Post:

    57_210 (Jan 17, 2024), Altair (Sep 13, 2015), backyard_cnc (Sep 14, 2015), basil3w (Oct 4, 2018), bigtrev8xl (Jun 3, 2018), Canobi (Jun 3, 2018), Home-PC (Apr 29, 2022), Jakeapart (Mar 20, 2017), Jeff Michel (Jun 2, 2018), jere (Sep 19, 2015), Jon (Sep 13, 2015), kbalch (Sep 14, 2015), Moby Duck (Jun 2, 2018), Paul Jones (Sep 14, 2015), PJs (Sep 14, 2015), Saltfever (Jul 19, 2020), shootur44 (Sep 17, 2015), Stevohdee (Jun 22, 2018), Syko Triker (Oct 8, 2018), timcruzen (Dec 14, 2016), Tonyg (Jul 18, 2020), Toolmaker51 (Oct 7, 2018), volodar (Jun 2, 2018)

  3. #2
    PJs
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    Beautiful, simple design and workmanship Doug! I always appreciated that you add CAD drawings associated with a build. Thank you for sharing...Terrific! Looking forward to the R8 arbor. ~PJ
    Download plans for dividing.
    ‘‘Always do right. This will gratify some people and astonish the rest.’’
    Mark Twain

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    Supporting Member Paul Jones's Avatar
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    Doug, nice design and workmanship. All the great photos, description and drawings makes it easier to understand the tool. Thank you, Paul Jones

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    Thanks Doug! I've added your Indexing Fixture to our Machining category, as well as to your builder page: rossbotics' Homemade Tools. Your receipt:


  6. #5
    Supporting Member shootur44's Avatar
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    Great Work , I am kind of a self taught beginner in the machining - can you possibly have those plans in a PDF format ? I would luv to try and make one my self and see if I can come even close to your quality machine work . Thanks, Mike (shootur44)

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    Supporting Member shootur44's Avatar
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    Great Work , I am kind of a self taught beginner in the machining - can you possibly have those plans in a PDF format ? I would luv to try and make one my self and see if I can come even close to your quality machine work . Thanks, Mike (shootur44)

  8. #7
    Supporting Member rossbotics's Avatar
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    Thanks for the compliment Mike
    All you have to do is right click each drawing or picture and save it

    Thanks Again

    Doug
    Comments are always welcome
    Doug

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  9. #8
    Jon
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    Hi Doug,

    Congratulations - your Indexing Fixture is 'Tool of the Week'!

    Just confirm your email address (via PM), and I'll get a $25 gift card out to you. You can do GiftRocket, PayPal, Amazon, or bitcoin if you like.

    Nice work on being our first 6-Time Tool of the Week winner!

  10. The Following User Says Thank You to Jon For This Useful Post:

    rossbotics (Dec 1, 2017)

  11. #9
    PJs
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    Congrats Doug! An inspiring body of work you've shared. Think I see the golden tool box in your future. ~PJ
    ‘‘Always do right. This will gratify some people and astonish the rest.’’
    Mark Twain

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    If it is possible I would love to see a set of drawings on this Magnificent little index... any chance?

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