Clearing a foggy headlight with acetone vapor.
blkadder (Aug 23, 2024), byates (Feb 25, 2023), carloski (Jun 11, 2021), ednja (Mar 25, 2019), EnginePaul (Mar 26, 2019), high-side (Mar 30, 2019), Lee Bell (Jul 27, 2019), neilbourjaily (Mar 25, 2019), ranald (Mar 25, 2019), Scotsman Hosie (Mar 26, 2019), Scotty2 (Mar 30, 2019), Seedtick (Mar 25, 2019), Sleykin (Jan 6, 2024), tuchie (Jan 6, 2024), Tule (Mar 31, 2019)
I haven't seen that method yet but I see there are some posts about it already on youtube. I will give this a try. https://www.youtube.com/results?sear...+acetone+vapor
Here's one of those tools being sold on ebay coming from China of course. China has too much of the work.
https://www.ebay.com/itm/Restoration...wAAOSw40Zb2m6L
Last edited by ednja; Mar 25, 2019 at 08:20 PM.
EnginePaul (Mar 26, 2019)
This is called vapor polishing -- when a plastic surface is exposed to the vapor of a solvent in which it is soluble, the surface will flow and small irregularities get smoothed out, which often brings the plastic back to optical quality. The solvent must be matched to the plastic for best results, and it is possible to overdo it and deform/craze the surface, though generally it's a pretty forgiving technique.
Acetone works well for polycarbonate, hence its use on headlights. This will only affect the outer surface of the plastic, and can give a surface roughness down to 10-15 microns; you can get the same or better results with mechanical sanding/polishing, which is what most of the headlight restoration kits involve, but it takes a lot longer. However, acetone vapor can wreck your paint, so masking the surrounding area is a good idea.
The technique here is to tape a (polypropylene/hdpe) funnel over the top of an aluminum can with a small amount of acetone in it, and then hold a heat source under the can to increase the vapor pressure of the acetone. If you're going to try this, it is critical that your heat source is not capable of igniting the vapor, and it should go without saying that you need very good ventilation.
EnginePaul (Mar 26, 2019), Jon (Mar 26, 2019), ranald (Mar 26, 2019)
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