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Thread: Building the Ultimate DIY Gear Cutter: Mini Machine Edition!

  1. #1
    Supporting Member My MiniCrafts's Avatar
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    My MiniCrafts's Tools

    Building the Ultimate DIY Gear Cutter: Mini Machine Edition!


    Download plans for milling tools.


  2. The Following 9 Users Say Thank You to My MiniCrafts For This Useful Post:

    Biggus1942 (Feb 28, 2023), butlerandrew (Feb 27, 2023), byates (Mar 9, 2023), emu roo (Feb 27, 2023), Improvised DIY (Feb 26, 2023), Inner (Feb 27, 2023), Jon (Feb 26, 2023), lsb (Feb 28, 2023), uv8452 (Feb 27, 2023)

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    Supporting Member Improvised DIY's Avatar
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    Nice work! Lot's of planning!

    Download plans for milling tools.


  4. #3
    Supporting Member My MiniCrafts's Avatar
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    Thank you my friend. There are really many plans. I'll show you everything. soon

  5. #4
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    Thanks My MiniCrafts! We've added your Small Gear Cutter to our Machining category,
    as well as to your builder page: My MiniCrafts's Homemade Tools. Your receipt:



    New plans added on 12/16/2024: Click here for 2,633 plans for homemade tools.

  6. #5
    Supporting Member Saltfever's Avatar
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    Some nice ideas and limit switches seem to be effective. However, the indexing/dividing still needs work. It is quite difficult and seems to be a fundamental problem with all these DIY systems. To his credit, he did not try to cover it up or obfuscate the accuracy as done by some others.

    Building the Ultimate DIY Gear Cutter: Mini Machine Edition!-gear.jpg
    Last edited by Saltfever; Feb 27, 2023 at 10:57 PM.

  7. The Following User Says Thank You to Saltfever For This Useful Post:

    uv8452 (Mar 4, 2023)

  8. #6
    Supporting Member My MiniCrafts's Avatar
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    Yes, I am aware of this problem. the fact is that I did not accurately enough made the dividing disk. The machine itself works very accurately, now I am making a new disk and after installing it I will shoot another video where I will make perfect gears. this video presents the very idea of ​​an automatic machine

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    Saltfever (Feb 28, 2023)

  10. #7
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    Quote Originally Posted by My MiniCrafts View Post
    Yes, I am aware of this problem. the fact is that I did not accurately enough made the dividing disk. The machine itself works very accurately, now I am making a new disk and after installing it I will shoot another video where I will make perfect gears. this video presents the very idea of ​​an automatic machine
    This is one nice machine with a bucket full of ideas for a low end gear maker. Thanks for posting.

    As for indexing, at some point it will make a lot of sense to come up with a stepper or servo based solution. Plain DC motors are not good at stopping in the same place consistently. That does add some complexity but today it is almost a canned solution with Arduino's.

  11. #8
    Supporting Member My MiniCrafts's Avatar
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    I agree, stepper motor and arduino. It's very simple. The idea was that everything would work on pure mechanics. I enjoy creating such projects. they have a soul

  12. #9
    Jon
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    Congratulations My MiniCrafts - your Small Gear Cutter is the Homemade Tool of the Week!

    This is a useful little machine; it will be interesting to see further iterations to perfect the dividing.

    Some more nice builds from this week:

    Dremel External Motor Modification by My MiniCrafts
    Letter Punch Guide by AB-SHOP
    Light Diffuser by mklotz
    Blade Sharpener by Mr.DK DIY
    Drill Press Laser Guide by fergiomaria
    Press Filler Plate by 57moto
    Tractor Forklift Attachment by darus627
    Vapor Blasting Cabinet by 57moto
    Tipper Trailer by warsztatOdZera
    Welding Ground by orioncons36
    Lathe Apron Gear Cover by Elizabeth Greene
    Bar Stock Bender by tado creation
    Tilting Vise Mount by The Hobby Machinist NZ
    Wood Splitter by Mr.DK DIY
    Drill Press Vise by kess
    Fixture Plate by Improvised DIY


    My MiniCrafts - you'll be receiving a $100 online gift card, in your choice of Amazon, PayPal, or bitcoin. Please PM me your current email address and gift card choice and I'll get it sent over right away.

    This is your 2nd Homemade Tool of the Week win. Here are both of your Homemade Tool of the Week winning tools. Congrats again




    Download plans for milling tools.

    New plans added on 12/16/2024: Click here for 2,633 plans for homemade tools.

  13. The Following 4 Users Say Thank You to Jon For This Useful Post:

    desbromilow (Mar 3, 2023), mr mikey (Mar 3, 2023), My MiniCrafts (Mar 3, 2023), uv8452 (Mar 4, 2023)

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