For me hammer diameter is a big issue. I particularly like the larger diameter handles.
When I replace hammer handles I always buy a handle for the larger hammers then sand them down to fit the eye of the hammer head.I buy screwdrivers and similar handled tools with the most aggressive feeling handles.
When it comes to wrenches the only reason I will buy Snap-on combination wrenches at a pawn shop or similar place is because I can heat them and bend them into special tools I prefer the rough unfinished look feel and size of tools like Craftsmen.
the 550 cord is only 4 mm in diameter which adds 8mm to the diameter or about 5/16"
I can see though where using a 14,16, 18 ga or even as small as 20 ga insulated electrical wire in some instances would have advantages over the 550.
Cordage is horrible around oils, grease and solvents as it readily absorbs all of these into the fibers making the handles impossible to clean. Also it is equally bad around swarf. The few handles I have had that I put cordage on in the past made better swarf magnets than any rare earth ever invented
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