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Thread: Bending exhaust pipes for my AJS

  1. #1
    Supporting Member olderdan's Avatar
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    Bending exhaust pipes for my AJS

    A bit of a saga this one, I sent patterns to a leading exhaust pipe manufacturer (Armours) who said they could make them. Three months later after many excuses from them I cancelled.
    Bought a budget hydraulic bender and some 304 stainless pipe for less than their quote.
    Bending exhaust pipes for my AJS-bender-1.jpg
    Made a few tools to assist the process and did it myself. A 32 tooth blade in my hacksaw machine cut the pipe square and clean.
    Bending exhaust pipes for my AJS-tools.jpg
    I packed the tube with sand (wood bungs) and bent it cold, turned out ok. A flaring jig was made from a steel block and two domed punches followed by a ball pein hammer worked out well.
    Bending exhaust pipes for my AJS-bike.jpg
    Bending exhaust pipes for my AJS-bike-2.jpg
    So in the spirit of HMT if you want something done do it yourself.

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  2. The Following 10 Users Say Thank You to olderdan For This Useful Post:

    57_210 (Aug 4, 2024), charles scozzari (Jul 30, 2024), freddo4 (Aug 1, 2024), mwmkravchenko (Aug 9, 2024), nova_robotics (Jul 30, 2024), rebuilder1954 (Jul 30, 2024), rlmck111 (Jul 30, 2024), that_other_guy (Aug 9, 2024), Tule (Jul 30, 2024), wood_1 (Jul 30, 2024)

  3. #2
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    Thanks olderdan! We've added your Exhaust Pipe Bending to our Metalworking category,
    as well as to your builder page: olderdan's Homemade Tools. Your receipt:




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  4. #3
    charles scozzari's Avatar
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    Nice work and looks great.



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