A couple of ball turners.
Number One:
I wanted a tool I could just mount in the tool post rather than one that sits on top of the cross slide. I also wanted one that sat behind the work so I could get a better view, although it can be used at front as well, you just have to remove the handle, change the cutting head to the other end of the base and re attach the handle.
Once mounted on the tool post, the compound is set parallel to the bed and to the rear of the cross slide. After measuring the length of the cutting bit to give the right diameter ball, wind the cross slide forward until the cutting tip is central to the work and lock off the cross slide - this in effect sets the cutting tool height
Using the carriage bring the tool up to touch the beginning of the work and lock off then wind the compound out a little and start cutting, advancing the compound with each pass until you reach the front off the work again, hey presto – Balls!
I also tried it on a piece of acrylic to make a convex lens, that also worked well. I set the diameter limit at 50mm, I can’t imagine wanting bigger balls than that!
In the design stage I realized it did have one peculiarity; but, I decided I could live with that peculiarity if the trade off was a tool that was so simple and easy to use. That peculiarity: it only cuts round balls because the height is set.
Number Two:
Buoyed on by the success of the welded together ball turner I constructed, I made a second from solid stock. This one has a ball limit of 60mm and is adjusted via the cutting head rather than by the cutting tool thus keeping the tool overhang to a minimum. This one will cut oval as well as round balls.
The base was made from a piece of 50x25 and milled down on the lathe as was the pivot/cutting head support. The hand wheel was made from a piece of 6mm plate, the cutting head from an off cut from the 50x25 and the cutting head slide from a piece of 16mm round. No welding on this one,
It works well, the hand wheel making it easier to use than a lever. The wheel could be larger but I was limited by the size stock I had on hand.
Used in much the same way as the first, if your preference is for ovals simply move the tool up or down in the tool post
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